The electrical system has been designed to ensure trouble free operation. Wiring and connections are kept as high in the interior of the yacht as practicable, reducing the possibility of exposure to water. The main switch panels are located to protect them from the elements. The electrical circuits are numbered at convenient locations at the panels and throughout the yacht. A numbering scheme and diagram is located in this manual for your convenience.
The foundation of the electrical system is the batteries. The system is sized large enough (26 kWh / 1020 Ah) to support over 4 full days of energy (5-6 kWh or 234 Ah per day) usuage without any charging or a full week with typical solar of 2-4.5 kWh per day. Several hours of engine charging is necessary each week.
If comparing to a 12 V AGM bank the bank is equivalent to roughly 3,000 Ah. The bank supports the DC to AC Inverter(s) and all other major loads. It is comprised of 40 x EVE LiFePO4 280Ah 3.2 V 5250g cells wired to create 5 independent, parallel strings of 8 cells in series for a 25.6 V (8S5P) nominal service. The battery bank weighs around the same amount as 8 golf cart batteries at 225kg. The rated capacity is 35 kWh but is configured to provide 26 usable kWh before starting to shed loads.
Each string of 8 cells has a dedicated cell voltage monitoring (accurate to +/- 1 mV) and balancing (47 Ohm shunt - 68 mA / 1.6 Ah per day) module. This precision allows detecting internal cell issues or problems with poor fitting connections. Each of the 5 monitoring modules include 3 temperature sensors and communicate over CAN Bus to the rest of the electrical control network. The BMS controller is capable of disconnecting the entire pack, a single string, specific discharge loads, all discharge loads, specific charge loads, or all charge sources. The BMS controller also sets charge target voltage and current settings for all charge sources. Cells are compressed and expansion is motitored with compression load cells.
Even though rated capacity is 1400 Ah the SOC config in the BMS is set to 1250 Ah. Charge efficiency is currently 98%. Peukert ratio is 1.05
175mm (6.9”) wide, 72mm thick, 210mm (8.3”) high. Each string of 8 is 600mm. 2ft. String of 11 is 800mm. 2ft 7 and 1/4”.
The buffer battery is 4 x EVE LiFePO4 280Ah 3.2 V 5250g cells wired 4 in series for a 12.8 V service. The primary function is to provide reserve capacity to run engine starter/controls, diaphram bilge pump, VHF radio, and deck-level navigation lights if the house bank fails.
Per series string:
|Cell mV||Pack V||SOC %||Min Charge Current||mV Drop||Charge Level||ALERT||Notes|
|3650||29.20||94 / 470||25||Bulk||HIGH VOLTAGE DISCONNECT||C/3 13.75 KW. Test Max. Remove charger immediately!|
|3645||29.12||70 / 350||19||Bulk||HIGH VOLTAGE ALARM||C/4 10 kW.|
|3633||29.06||40 / 200||Bulk||CHARGER DISCONNECT||C/7 5.0 kW.|
|3625||29.00||28 / 140||8||Bulk||CHARGER DISCONNECT||C/10 3.5 kW.|
|3600||28.80||14 / 70||4||Bulk||CAUTION 4||C/20 2.0 kW - Top balance to C/50 6A or 3hrs yr|
|3550||28.40||9.4 / 47||3||Bulk||CAUTION 3||C/30 1.3 kW - 30 Min Max Hold|
|3500||28.00||100||5.6 / 28||2||Bulk LOW||CAUTION 2||C/50 0.8 kW (0 A 30 min rest for memory reset 6/mo)|
|3482||27.86||99.9||4 / 20||Absorb||CHARGING||C/70 Avg tested 100% SOC rest open circuit|
|3450||27.60||99.8||3.1 / 16||Absorb||C/90 Slow charge top balance.|
|3420||27.36||99.7||2 / 10||C/130 Possible to over charge! < 4 hr hold.|
|3405||27.24||99||1 / 5||Almost full||C/280 Possible to over charge! < 6 hr hold.|
|3400||27.20||97||Float*||Typical max resting with loads < 4 A|
|3300||26.40||50-70||Float Storage||Max storage. Typical under load|
|3250||26.00||22||Inverter Input Low Restart|
|3238||25.90||30||Inverter low voltage ALARM|
|3200||25.60||30||LOW VOLTAGE WARNING||Nominal Voltage|
|3125||25.00||25||LOW VOLTAGE ALARM||Inverter Low-Shutoff|
|3000||24.0||15||LOAD SHED 1||Lowest storage level|
|2950||23.6||10||LOAD SHED 2||Lowest recommended voltage|
|2900||23.2||5||LOW VOLTAGE DISCONNECT|
|2500||20||0||Absolute Low Voltage Limit under C/2 or greater|
Max voltage is established by measuring charge current when max cell mV is below 3500. Check “Min Charge Current” for current levels and reference “Cell mV”. For voltage to increase over 3500 mV per cell the current to the batteries must be greater than 28 A. If bank acceptance current is above 70 Amps (2 kW) highest cell voltage is allowed to climb to 3600 mV. If bank acceptance current is above 140 Amps voltage is allowed to climb to 3625 mV.
After full charge BMS switches to “storage” mode where battery discharge current is limited to 1 A until 3310 mV per cell is reached. Typically charger is removed/unavailble before 3310 mV level is reached.
Energy Storage is replenished the quickest by running the engine. Two 5 kW American Power HPI-185-EXT alternators provides up to 185 A at 28 V (each) to the House Bank. You should see at least 5-6 kW of power at a high idle of around 1,200 Engine RPM. Output starts high and slowly diminishes as the alternators heat up. It takes 4 to 6 hours to fully charge a completely drained House Bank. The alternators have networked alternator regulators. 40 minutes of battery charging at anchor will increase SOC around 10%.
The 185 HPI has 8 pole pairs.
We plan on an average of 2 kWh (20 minutes) per day of energy production from the engine. Generally 3-4 hours of engine running per week is sufficient to keep charged.
We currently have 820 W of solar. Monitoring is available via the Victron GX console and online VRM Portal. The full array generates an average of 2.2 kWh in fall/winter and 3.5 kWh per day in summer. It would take 8-16 days to fully charge a depleted battery by solar with no loads applied to it.
On top of the bimini are 4x glass Kyocera KC 80W solar panels. These provide 320 W, are wired 2S2P with 10 AWG, and controlled with a Victron SmartSolar MPPT 100/30 in the lazarette. Average current from the controller is under 12 ampers, max current is 18 amperes. Fused at 30 ampers.
Mounted on the radar arch are 2x glass Sunpower SPR-X20-250-BLK 250W solar panels wired 2P with 10 AWG, and controlled with a Victron SmartSolar MPPT 100/50 controller mounted in the lazarette. Average current from the controller is under 20 ampers, max current is 30 amperes. Fused at 50 ampers.
The Charger Inverter can supply up to 70 A or roughly 1.9 kW of power to the House Bank. It takes over 15 hours to charge the House Bank. The inverter/charger will slow down if it gets too hot and the internal fan is unable to cool it sufficiently. This uses around 18 of the available 24 amps of incoming AC power when connected to a 30 amp circuit breaker.
The inverter converts DC energy from the batteries into 120 volt AC household type current for operation of small appliances. Small TVs, radios, blenders, mixers are usually fine. Except for brief periods, operation of the microwave, air conditioning, heat gun, water heater and other high load devices is only recommended when engine or portable generator is running. Their loads are extremely high and rapid discharge of the batteries will result.
The system is set-up so that the air conditioning and hot water tank will function when the inverter is being used. This will allow the inverter to supply power when there is excess solar. See the inverter owners manual supplied for detailed instructions and other cautions.
The courtesy floor lights are powered directly from the batteries and protected by a separate fuse located under aft cabin berth. When the main battery power switch is turned off, the courtesy lights will still have power available so that as you enter the boat you can turn the courtesy lights on for a safe lighted entry before turning on the main battery switch. There are two switches to control the lights, one near the companionway and another in the master stateroom. A red light will be installed near the cockpit engine panel to indicate if courtesy lights have inadvertently been left on. Be sure to check it before leaving the boat for long periods.
Fitted with an electric-powered self-tailing winch for hoisting and reefing the mainsail. It must be used with special care. Personal injury and damage to the boat can result from improper operation. Do not allow children to operate. Only properly instructed adults should be allowed to operate it. Do not wear loose clothing which could possibly be tangled in the mechanism when operating or standing nearby. While very handy and a big energy saver, it is difficult for an operator to judge just how much pressure is being applied to the line on the winch. The winch is powerful enough to rip the headboard out of a sail. Therefore we recommend that the electric power be operated for all but the last couple inches and then switch to manual power with a conventional handle to “sweat up” the last inches. To operate the winch, set the breaker on the main panel to ON to supply 12V to the winch relays. The winch is a two speed unit. The switches for each speed are mounted on the cabin house. The winch motor is fused by a 130A breaker located in line and an overload breaker in the aft cabin. For safety reasons, the electric motor is automatically deactivated whenever a winch handle is inserted in the winch socket.
The electric cockpit winch requires the “Windlass & Winch” circuit to be active and the circuit breaker located in the aft cockpit (just below the ceiling) must have the flap pushed up to the horizontal position. Power to the windlass motor is disabled electronically with a Victron Battery Protect 65A when voltage drops below 24v for 90 seconds or when the circuit that powers the solenoid relay box is off/open. A low voltage piezo electric alarm is not installed yet. There is also a 100A fuse located in the electrical distribution compartment under the aft cabin berth.
An electric anchor windlass is installed. Mounted on the foredeck, the two foot switches control up and down direction as indicated on switch under the covers. Red is down. Black is up. The same cautions mentioned above for the electric winch (Sec. 9-9) apply to the windlass.
To operate the windlass, the digital switch marked “Windlass & Winch” under “Vessel Management” must be on. It supplies 24V DC to the switches, remotes, and solenoid relays. There is also a physical “Emergency Off” switch located in the forepeak that must be in the “ON” position.
If CZone gives a circuit overload warning it is because something there is a short within the switch wiring. It does not give a warning if the primary fuse, circuit breaker, or battery protect has disconnected power from the motor. To test if the fault is within the windlass switch wiring flip the “Emergency Off” switch in the forepeak to the “OFF” position. If the overload warning remains the issue is with the electric winch switches. The most likely culprit is the handheld chain counter mounted on the foredeck.
The windlass is protected by a 150A fuse in the battery compartment under the aft berth. Another inline circuit breaker, relay switch box and a Victron Battery Protect is located high in the forepeak. If the supply voltage is below 24v a buzzer will sound. If voltage remains low for over 90 seconds the power to the windlass motor will turn off completely. The House Bank must be charged to continue.
Do not use the windlass to “break-out” an anchor. Transfer the anchor rode load to a mooring cleat and use the engine power to break out. Always transfer anchor load to a cleat whenever anchored. DO NOT use the anchor windlass as a cleat or bollard.
See the windlass instructions for details on proper operation. Chain gypsy size is for 5/16” G43. Proper matching of rope, chain and gypsy is critical for safe effective operation.
Winch / Windlass Freshwater Pump Ignition (bottom left) Engine Start Engine Stop
300 x 760 area to mount controllers
Solar Controller: 130 x 186 Solar Controller: 130 x 186 24v to 13v 70a buck: 88 x 195 24v to 13v 70a buck: 88 x 195 12v to 24v boost: 88 x 195 Venus GX: 143 x 96 RaspberryPi: 100 x 100 2x MRBF Block: 51 x 190
Location: Battery cell compartment Each battery string (5 total) has its own 150A MRBF Terminal Fuse. MRBF Terminal Fuse -> Busbar -> Fuses
5 Terminal BEP Busbar -> Class T 600A Fuse -> BEP ANL Fuse Block
Plastic Fuse holders - hole space 50mm apart for strip
ST Blade Battery Terminal Mount Fuse Block
Devices that enable charging the house bank. Located within the battery box section.
MRBF or MAXI
House BMV low voltage relay provides cutoff for chargers. Buffer BMV high voltage relay switches between boost/buck.
400 A Battery Protect to fuse blocks
24h 24 V - Always On ATO/ATC Fuses
Fuse Block 2 - SafetyHub 150
65 A to be replaced with 100 A Battery Protect? All outputs are switched. Maybe just one primary disconnect?
Watermaker - ST Blade 4 Circuit
Fuse Block 3 -> 24 V Feed -> Battery Protect -> Fuseblock
Main Head 24v - 5025 ST Blade 6 Circuit w/ Neg Bus
Battery Protect -> Fuseblock
Main Head 24 to 12 V converter
12v DC Output -> Mega Fuse + Inline Fuse 30A Mega Fuse -> Electroscan 10A Inline Fuse -> Switch Buttons Switch Buttons -> Macerator Relay Switch Buttons -> Intake Pump
What is this fuse block? MRBF?
Power Bus -> Battery Protect 65
12 circuit ATC/ATO fuse block